Control Systems

Three-Position Control System: Operation & Typical Application

A three-position control is akin to two-point control, except that in this case, the controller has three states, such as forward-off-reverse, (or up-off-down, hot-off-cold, etc.). This is a control strategy that is usually applied in a system that has no specific self-seeking rest state.

To help us demonstrate this control strategy, take a case of a floating oil drilling platform that needs to stay over the wellhead on the ocean bottom as illustrated in Figure 1.0 below. The platform must not drift more than 5 feet away from the center or the pipe may break. Two motors, A and B, are used to keep the platform centered on the east-west axis (the north-south axis would be handled with other motors). If the platform drifts more than 5 feet east, motor A comes ON and drives it back towards the center. Motor B will come ON if the platform drifts more than 5 feet west.

Floating oil drilling platform-Three position control.
Figure 1.0: Floating oil drilling platform

Figure 1.1 below illustrates the platform’s east-west movement. Note that the controlled variable (platform position) will tend to oscillate back and forth across the center because the motor size selected was based on worst-case conditions i.e. strong winds. In calm weather, a brief ON period of motor A may give the platform enough momentum to drift completely across the dead zone, only to be pushed back by motor B.

Figure 1.1: Typical operation of a three-position-control system.

In actual fact, if the system is not designed accurately, the back and forth oscillations could get bigger and bigger, in which case the system would have gone unstable.

Figure 1.2: Dead calm (motor too strong).

On the other hand, if the wind is too strong for the motor, the platform will be driven outside the 5 feet limit, and the pipe will break.

Figure 1.3: High wind (motor too weak).

Related articles:

John Mulindi

John Mulindi is an Industrial Instrumentation and Control Professional with a wide range of experience in electrical and electronics, process measurement, control systems and automation. In free time he spends time reading, taking adventure walks and watching football.

Recent Posts

How Metal Fabrication is Powering the EV Revolution

Image: Pexels The electric vehicle (EV) market is accelerating at an unprecedented pace, driven by…

3 weeks ago

Basic Features of Numerical Control

Numerical control is a form of digital control that is employed on machine tools such…

3 weeks ago

Benefits of Installing Solar Panels in Your Home

Photo: Pexels Benefits of Installing Solar Panels in Your Home: Save Money and Your Planet…

1 month ago

How to Size a Control Valve

Pneumatic control valve Control valve sizing refers to the procedure determining the correct size of…

1 month ago

Process Control System Design for a Distillation Unit

The aim of a typical control system is to force a given set of process…

1 month ago

Limit Switches vs. Proximity Sensors

An object can be used to activate a switch directly, producing an ON or OFF…

1 month ago