Tag: Process plants
-
Instrumentation Systems Installation: Precautions to Take
Analog systems are normally based on low voltages and as a result, they are vulnerable to electrical noise. In most plants, a PLC may be controlling 415 V high power motors at 100 A, and at the same time, reading thermocouple signals of a few mA. Great care must therefore be taken to avoid interference…
-
How Redundancy is Achieved in Process Plants
In similar way to electronic systems, redundancy is extensively employed technique for enhancing the reliability of many industrial plants and processes. Because many process plants units such as pumps, valves and compressors involve moving parts, they are prone to wear and therefore require periodic inspection and maintenance. Where the plant is required to operate continuously,…
-
Steam Conditioning Valves – Features, Advantages & Applications
The Work of Steam Conditioning Valves & Why they are used in Industrial Processes Typically in an industrial set up, it may be necessary downstream of the main process application of superheated steam to reduce its pressure and temperatures to enhance the process efficiency, protect the equipment or perform other processes. This can be accomplished…
-
Steam Traps – Basic Features, Types & Applications
A steam trap is a control valve whose basic function is to allow condensate to flow, while preventing the passage of steam until it has given up its heat by condensing back to water; in other words, a steam trap is a self-contained valve which automatically drains condensate and discharges air and non-condensable gases from…
-
Testing, Pre-commissioning & Plant Commissioning Requirements
Introduction A new installation must be fully tested to ensure that the equipment is in full working order prior to its being started. This testing is typically divided into three phases: Pre-Installation Testing This is the testing of each instrument for correct calibration and operation prior to its being installed in the field. Such testing…
-
What is the Function of a Steam Desuperheater?
Whereas superheated steam offers an excellent source of energy for mechanical power generation, in most cases, steam at greatly reduced temperatures, near saturation, proves a more desirable commodity especially for most heat-transfer applications. Precise temperature control is required to enhance heating efficiency; eliminate unintentional superheat in throttling processes; or to protect the downstream product or…
-
Demand Mode vs. Continuous Mode Safety Function
Demand Mode Safety Function Demand mode safety function is where a specified action is taken in response to process conditions or other demands. In the event of a dangerous failure of the SIF, a potential hazard only occurs in the event of a failure of the process of BPCS (Basic Process Control System). Demand mode…
-
What is the Safety Instrumented Function (SIF)?
The safety instrumented function (SIF) is used to monitor a selected process parameter and takes an executive action to make the process safe, if certain limits are exceeded. An illustration of safety instrumented function in a process plant is shown below: The figure above illustrates a gas pipeline which supplies a feed to a power…
-
How HAZOP Technique is used to identify Hazards in a Process
In functional safety, hazards are events which have the potential to cause harm such as personal injury, damage to the environment or the business. Hazards in the process industry might include: the pressure of liquid in a vessel (high pressure may result in loss of containment, leaks or vessel rupture), the level of liquid in…
-
Instrumentation and Controls for a Steam Desuperheater
A steam generator is an item of plant equipment that is found in almost every manufacturing site, and its output of steam has many critical uses in a variety of production processes. Steam has been assigned a measurement quality and a scale based on what is known as its dryness, which indicates how much “free”…