Tag: Process instrumentation
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Pressure Regulators: Function & Types
The main function of any gas pressure regulator is to match the flow of gas through the regulator to the demand for gas placed upon the system while maintaining the system pressure within certain acceptable limits. Generally, regulators are simpler devices than control valves. Regulators are self-contained, directed-operated control devices which use energy from the…
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Instrument Installation – Cabling Guidelines
Instrument installation with the associated cable installation/electrical signal and control wiring should be carried out by skilled personnel who are acquainted with the safety requirements and regulations for the plant site for that specific project. Generally instrument cabling is usually run in multicore cables from the control room to the plant area (either below or…
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Instrument Installation – Mounting & Accessibility Guidelines
Before we look at the instrument installation – mounting and accessibility guidelines, it is important to ensure that installation is carried out using the best engineering practices by skilled professionals in Instrumentation and Control, Electrical, Industrial Automation, etc. These professionals should be fully conversant with the safety requirements and regulations governing a plant site. Generally…
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Demand Mode vs. Continuous Mode Safety Function
Demand Mode Safety Function Demand mode safety function is where a specified action is taken in response to process conditions or other demands. In the event of a dangerous failure of the SIF, a potential hazard only occurs in the event of a failure of the process of BPCS (Basic Process Control System). Demand mode…
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What are Virtual Instruments?
Virtual instruments (VI) are instruments based on computer software whose controls and displays are presented on a computer screen and whose operation and settings are controlled by the keyboard and mouse. Instead of purchasing a number of expensive, dedicated, standalone instruments, users find it less costly to purchase a computer with a multichannel, analog-to-digital converter…
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Instrument Piping Systems Installation Guidelines
The right installation ensures the long term instrument system reliability. In this article we look at the general guidelines for the installation of instrument piping systems. Piping Systems/Tubing Runs Before we can proceed, it is important to state the difference between piping and tubing; tubing can be regarded as thin-walled seamless pipe that cannot be…
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What is the Safety Instrumented Function (SIF)?
The safety instrumented function (SIF) is used to monitor a selected process parameter and takes an executive action to make the process safe, if certain limits are exceeded. An illustration of safety instrumented function in a process plant is shown below: The figure above illustrates a gas pipeline which supplies a feed to a power…
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Combustion & Temperature Control for a Direct-Fired Process Heater
The figure below shows the control schemes applied to a direct-fired process heater. From the diagram above, the heat from the burning fuel is applied directly to the tubes carrying the process fluid in similar way as the water tubes in a steam generator. This type of heater is usually used as a reboiler in…
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Furnace Control System for a Rapidly Changing Demand
Let’s consider the figure below: In the system above, the output of temperature controller TC represents the process demand, and this signal is applied as one of the inputs, each to a high (>) and a low (<) signal selector block (module). The second input to the high (>) selector is obtained from the measurement…
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Instrumentation and Controls for a Steam Desuperheater
A steam generator is an item of plant equipment that is found in almost every manufacturing site, and its output of steam has many critical uses in a variety of production processes. Steam has been assigned a measurement quality and a scale based on what is known as its dryness, which indicates how much “free”…