Tag: Process engineering
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Process Control System Design for a Distillation Unit
The aim of a typical control system is to force a given set of process variables to act in some desired and prescribed way by either fulfilling some requirements of the time or frequency domain or achieving the best performances as expressed by an optimization index. The scope of the control tasks varies widely. The…
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Demand Mode vs. Continuous Mode Safety Function
Demand Mode Safety Function Demand mode safety function is where a specified action is taken in response to process conditions or other demands. In the event of a dangerous failure of the SIF, a potential hazard only occurs in the event of a failure of the process of BPCS (Basic Process Control System). Demand mode…
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How HAZOP Technique is used to identify Hazards in a Process
In functional safety, hazards are events which have the potential to cause harm such as personal injury, damage to the environment or the business. Hazards in the process industry might include: the pressure of liquid in a vessel (high pressure may result in loss of containment, leaks or vessel rupture), the level of liquid in…
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Combustion & Temperature Control for a Direct-Fired Process Heater
The figure below shows the control schemes applied to a direct-fired process heater. From the diagram above, the heat from the burning fuel is applied directly to the tubes carrying the process fluid in similar way as the water tubes in a steam generator. This type of heater is usually used as a reboiler in…
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Steam-heated Reboiler Control System
When steam-heated reboilers are used in distillation columns and the heating medium is steam, a flow control loop for the steam will typically be incorporated. The control valve can then be placed either in the steam or condensate line. Steam pressure compensation is always recommended in these cases, and the controls are illustrated in the…
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Furnace Control System for a Rapidly Changing Demand
Let’s consider the figure below: In the system above, the output of temperature controller TC represents the process demand, and this signal is applied as one of the inputs, each to a high (>) and a low (<) signal selector block (module). The second input to the high (>) selector is obtained from the measurement…
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Instrumentation and Controls for a Steam Desuperheater
A steam generator is an item of plant equipment that is found in almost every manufacturing site, and its output of steam has many critical uses in a variety of production processes. Steam has been assigned a measurement quality and a scale based on what is known as its dryness, which indicates how much “free”…
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The Instrumentation for Furnace Control
The figure below shows a typical basic furnace used to raise the temperature of a heat-transfer medium that is used on other equipment in a plant process. From the figure above, the temperature of the heat-transfer medium is the parameter that sets the demand on the heating system. The amount of heat required is manually…