Tag: process control
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Input & Output Modules of a PLC – Types & Applications
The input/output modules act as the signal interface between the monitoring sensors and actuators, and the controller. Additional they provide electrical isolation, if needed, to convert the input signals into an electronic format appropriate for evaluation by the … Read more
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What is the Safety Instrumented Function (SIF)?
The safety instrumented function (SIF) is used to monitor a selected process parameter and takes an executive action to make the process safe, if certain limits are exceeded. An illustration of safety instrumented function in a process plant is shown … Read more
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How HAZOP Technique is used to identify Hazards in a Process
In functional safety, hazards are events which have the potential to cause harm such as personal injury, damage to the environment or the business. Hazards in the process industry might include: the pressure of liquid in a vessel (high pressure … Read more
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Types of Load Cells and How Do They Work?
In the vast landscape of industrial measurement, load cells play a pivotal role in ensuring the accuracy and reliability of weight and force measurements. These sophisticated devices, integral to myriad applications across industries, convert mechanical force into measurable electrical outputs.… Read more
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Programmable Automation Controllers (PACs) – Features & Applications
What are Programmable Automation Controllers? Programmable automation controllers (PACs) are process controllers with an open configuration and possessing the enterprise integration power of a PC-based structure. In other words, PACs are industrial controllers that combine the functionality of a programmable … Read more
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Basic Features of Cascade Control
A cascade control system typically consists of a primary or master controller that generates a control function that serves as the setpoint for a secondary or slave controller. That controller in turn utilizes the actuator to apply its control function … Read more
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Combustion & Temperature Control for a Direct-Fired Process Heater
The figure below shows the control schemes applied to a direct-fired process heater. Fig: Combustion & temperature control on direct-fired process heater From the diagram above, the heat from the burning fuel is applied directly to the tubes carrying the … Read more
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How PLC Systems are Protected from Plant Voltages
Internally a PLC typically operates at 5 V dc. The external devices such as solenoids, limit switches, motor starters, etc. operate at voltages up to 110 V ac. The mixing of these voltages will cause irreparable damage to the PLC … Read more
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Key Requirements for Industrial Control Computers
A computer is often used as part of a control system. The input data is typically from the operator’s commands and signals from the plant (flows, pressure, temperatures, limit switches, etc.). The output data comes in form of … Read more