Tag: Process automation
-
Process Control System Design for a Distillation Unit
The aim of a typical control system is to force a given set of process variables to act in some desired and prescribed way by either fulfilling some requirements of the time or frequency domain or achieving the best performances as expressed by an optimization index. The scope of the control tasks varies widely. The…
-
Limit Switches vs. Proximity Sensors
An object can be used to activate a switch directly, producing an ON or OFF signal to indicate the presence of that particular object, alternatively we can use the presence of a nearby object to activate a sensor giving a signal which is either ON or OFF. A limit switch is a mechanical switch in…
-
How Cascade Control System Enhances Dynamic Response to Load Changes
The major limitation of a conventional feedback control system is that the correction for disturbances does not start until the process output deviates from the setpoint. Feedforward control provides big improvements in processes with large time constraints or time delays. But, feedforward control requires that the disturbances be measured explicitly and a model must be…
-
Fault Protection & Diagnostics in Power ICs using Temperature Sensors
Fault conditions sensing for example, the detection of a short circuit is an integral part of many smart power integrated circuits (ICs)/power ICs. The ability to get temperature sensors in the semiconductor process provides protection and diagnostics as part of the features of these devices. The main function of the power IC is to provide…
-
PFDs vs. P&IDs
Process Flow Diagrams (PFDs) defines the major elements of the process schematically i.e. the interconnections of process vessels, pipes and flow paths of process fluids. On the other hand, Piping and Instrument Diagrams (P&IDs) shows the layout of all relevant process vessels, pipes and machinery but with instruments superimposed on the diagram showing what gets…
-
Process Instrumentation Diagnostics & Communication Interfaces
There are various technologies that are available that help plant automation personnel to obtain diagnostic data which inform the type of maintenance to be undertaken. For example, using Distributed Control System (DCS), PC software tools, or handheld communicators, plant automation professionals can diagnose the health of an instrumentation device while it is in the line.…
-
Principle of Operation of Magnetostrictive Position Sensors
Magnetostrictive sensors detect the location of a magnetic ring that slides along a conductive metal tube; in other words this sensor operation utilizes the effect of a magnetic field on magnetostrictive wire to function. The figure below illustrates a Magnetostrictive position sensor: To detect the position of the magnet (in this case, an electromagnetic created…
-
How to Connect Discrete Sensors to PLC Inputs
Discrete Sensor Outputs Basically sensor outputs can be categorized into two types: discrete also referred to discrete or logic and proportional also called analog. Discrete sensors supply a single logical output (1 or 0) e.g. a flow switch used to detect the fluid flow through a pipe whereas proportional/analog sensors provide an analog electronic…
-
PLC Instruction Set
An Overview of PLC Instructions Types There are various types of instructions that are available in a PLC. The instruction set will vary depending on the brand and type of processor you are working with. For example, the classic Allen-Bradley PLC-5 has 9 types of instructions: Bit Level Instructions This is the most common instructions…
-
Input & Output Modules of a PLC – Types & Applications
The input/output modules act as the signal interface between the monitoring sensors and actuators, and the controller. Additional they provide electrical isolation, if needed, to convert the input signals into an electronic format appropriate for evaluation by the controller; the I/O modules provide the memory storage and format the output signals for displays and control…