Tag: instrumentation
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Combustion & Temperature Control for a Direct-Fired Process Heater
The figure below shows the control schemes applied to a direct-fired process heater. From the diagram above, the heat from the burning fuel is applied directly to the tubes carrying the process fluid in similar way as the water tubes in a steam generator. This type of heater is usually used as a reboiler in…
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How to Minimize Water Vapor in Instrument Air/Pneumatic Systems
Water is one of the most common contaminants in instrument air systems, causing corrosion of metal components and as a result clogging of orifices. Special devices referred to as air dryers installed in instrument air systems use solid materials called desiccants to absorb water entrained in the compressed air. The desiccant material is “regenerated” by…
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What are Control and Instrumentation Cables?
While power cables are what we can refer to the “arteries” of industry, control and instrumentation cables are its “nerves” and are used for the control of equipment and data collection. They range from switch-core cables utilized in the wiring of control panels and switchgear, to the complex control and instrumentation cables employed in power…
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Basic Elements of an Electronic Instrument
An electronic instrument is made up of the following key elements: Transducer This is the first sensing element and is needed only when measuring a non-electrical quantity such as pressure or temperature. Its task is to convert the non-electrical physical quantity into an electrical signal. An example of a transducer is a thermocouple for sensing…
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How Synchros are used as Position Transducers
Let’s consider the transformer in Figure 1.0 whose secondary winding can be rotated with the respect to the primary winding. At an angle ϴ, the output voltage will be given by: Vo = KVicosϴ where K is a constant The output amplitude is dependent on the angle, and the signal can be in phase or…
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Electrical vs. Electronic Instruments
Despite the fact that both electrical and electronic instruments measure electrical quantities like voltage and current, they differ from each other in terms of the built-in features; for example, purely electrical instruments don’t possess any in-built amplifying device to increase the amplitude of the quantity being measured whereas electronic instruments typically incorporate an amplifier. DC…
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The Principle of Piezoelectric Sensing
The piezoelectric transduction is based on the conversion of mechanical vibrations into electrical signals and vice versa. The piezoelectric effect involves the generation of electric charge by a material when subjected to a mechanical deformation. The redistribution of electrical charges in the piezoelectric material causes variations of the electric field inside the material. The reverse…
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Gamma Spectroscopy Measurement Technique
Gamma spectroscopy is a radiochemistry measurement technique that determines the energy and count rate of gamma rays emitted by radioactive substances. A detailed analysis of gamma ray energy spectrum is used to determine the identity and quantity of gamma emitters present in a material. The apparatus used in gamma spectroscopy includes a detector, a pulse…
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Passive vs. Active Sensors
Sensors are normally used to convert physical variables like pressure to signal variables. Sensors are also often termed to as transducers since they are devices that convert input energy of one form into output energy of another form. Sensors can be classified into two broad classes depending on how they interact with the environment they…
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Manipulating Devices & Actuators in Process Instrumentation
The function of the manipulating device is to influence the process variable. Its main purpose is to regulate a mass or energy flow. Mass flows can be either in gaseous or liquid state e.g. steam, natural gas, fuel oil, etc. The energy flows typically take the form of electrical energy. The energy supply can be…