Tag: instrumentation and control
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What are Control and Instrumentation Cables?
While power cables are what we can refer to the “arteries” of industry, control and instrumentation cables are its “nerves” and are used for the control of equipment and data collection. They range from switch-core cables utilized in the wiring of control panels and switchgear, to the complex control and instrumentation cables employed in power…
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How Synchros are used as Position Transducers
Let’s consider the transformer in Figure 1.0 whose secondary winding can be rotated with the respect to the primary winding. At an angle ϴ, the output voltage will be given by: Vo = KVicosϴ where K is a constant The output amplitude is dependent on the angle, and the signal can be in phase or…
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Actuators as Automation Components
An actuator is normally controlled by the controller. The actuator, in turn, changes the output of an automated process. The actuator in an automated process may in actual fact be several actuators, each of which provides an output that drives another in the series of actuators. Let’s consider the hydraulic actuator that controls the position…
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Passive vs. Active Sensors
Sensors are normally used to convert physical variables like pressure to signal variables. Sensors are also often termed to as transducers since they are devices that convert input energy of one form into output energy of another form. Sensors can be classified into two broad classes depending on how they interact with the environment they…
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The General Principle of using a Servo Motor for Position Control
Servo motors are typically employed in closed-loop position control; for example let us consider the following application, where the angular position of the output shaft is intended to follow the reference voltage (ϴref). The potentiometer mounted on the output shaft provides a feedback voltage proportional to the actual position of the output shaft. The voltage…
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Designing a System to Measure & Display a Shaft Rotation Speed
We would like to design a system to measure and display the rotational speed of a shaft. To accomplish this, we shall use a number of integrated circuits (ICs) to create the desired functionality of this system. A simple technique to measure the speed is to count the number of shaft rotations during a given…
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Analog vs. Digital Controllers
Analog signals pass continuously through a full range of values for example a measuring device converts the process variable (PV), say temperature, into a signal corresponding to this temperature. Each temperature value corresponds to a value of the electrical signal. Digital signals belong to the group of discrete signals; here the individual signals are represented…
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What is a Microsyn Transducer?
This is a variable-reluctance transducer used to detect small motions, giving output signals as low as 0.01° of changes in angles. The figure below shows an example of Microsyn: In the Microsyn transducer above, the coils are connected in such a way that at the null position of the rotary element, the voltages in coils…
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Steam-heated Reboiler Control System
When steam-heated reboilers are used in distillation columns and the heating medium is steam, a flow control loop for the steam will typically be incorporated. The control valve can then be placed either in the steam or condensate line. Steam pressure compensation is always recommended in these cases, and the controls are illustrated in the…
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Furnace Control System for a Rapidly Changing Demand
Let’s consider the figure below: In the system above, the output of temperature controller TC represents the process demand, and this signal is applied as one of the inputs, each to a high (>) and a low (<) signal selector block (module). The second input to the high (>) selector is obtained from the measurement…