Tag: instrumentation and control
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How to Tune the PID Controller
Before we discuss how to tune the PID controller, let’s look at some basic facts about PID Controller. Basic Facts about PID Controller Many control systems use a combinational of three types of control i.e. Proportional + Integral + Derivative (PID) control. The foundation of the system is the Proportional Control, adding Integral Control provides…
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Methods of Protecting Instruments from Explosive Atmospheres
The protection method used in a specific hazardous location depends on the application, the technology available and the specific explosive atmosphere present. In this article, we discuss the following methods of protection: Table 1 provides the summary information for each protection method. The codes are used in the markings or labels for apparatus and enclosures.…
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Functional Safety in Instrumentation Systems (SIS, SIF & SIL)
Functional safety is the risk reduction provided by the functions implemented to ensure the safe operations of the process. The IEC 61508 standard covers functional safety of electrical/electronic/programmable electronic safety-related systems. The purpose of IEC 61508 is to use safety instrumented systems that reduce risk to a tolerable level by following the overall hardware and…
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4-20 mA Transmitters (2-wire, 3-wire and 4-wire Types)
Background of 4-20 mA Signal Transmission Initially signal transmission was dominated by pneumatics before the advent of 4-20 mA signal standard. The standard was 3-15 psi pneumatic signal where the 3 psi was the ‘live zero’ and 15 psi represented the 100 %. Any pressure below 3 psi was considered ‘dead zero’ and an alarm…
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What is a Smart Sensor?
A smart sensor is the integration of a sensor with an analogue to digital converter (ADC), a processor and digital to analogue converter (ADC) for actuator control. A typical application of a smart sensor set up is a temperature control of a furnace as illustrated below. The electronics in the smart sensor contains all the…
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P&IDs and Loop Diagrams
Process and Instrument Diagrams (P&IDs), also called Piping and Instrumentation Diagrams and Loop diagrams are construction and documentation drawings that show the flow of the process and illustrate the instrumentation control and measurement instructions, wiring and connections to the process. The sections or subsystems of the process that are usually shown are called loops. A…
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Feedforward Control
Feedforward control is based on principle of pre-emptive load counter-action i.e. if all major loads (i.e. disturbances) on a process variable are monitored, and their effects on that process variable are well-understood, a control system programmed to take the appropriate action based on load changes will shield the process variable (PV) from any adverse effect.…
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Solid-state Relays (SSR) Features and Operation
A solid-state relay (SSR) is a purely solid-state device used for turning ON and OFF AC loads such as motors. Features of a Solid-state Relay Let’s consider the figure below: Physically, the SSR is packaged in a box with four electrical terminals: two input terminals and two output terminals. The input or control voltage of…
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What is Motion Control?
Motion control generally refers to an open loop or closed loop electromechanical system in which things are moving. A motion control typically consists of a motor, mechanical parts that move and often feedback sensor(s). Typical examples of motion control applications are: Servomechanisms Numerical control machines Industrial robots Variable speed drills Digital torque wrenches Hard-drive head-positioning…
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What is Sequential Control System?
This is a control system that manages a process defined by a series of tasks to be performed i.e. a sequence of operations, one after the other. Each operation in the sequence is performed either for a certain period of time (in which case, it is time-driven), or until the task is finished e.g. as…