Tag: Industrial control
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RTD 2, 3, 4 Wire Sensor Connections
The resistance temperature devices (RTD) can be connected directly to the controller peripheral amplifiers using 2-wire, 3-wire or 4-wire lead configuration. The wires in all these connections are in shielded cables. The RTD is usually driven from a constant current source (I) and the voltage drop (V) across the RTD is measured. RTD 2-wire connection…
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How to Connect a DP (Differential Pressure) Flow Sensor to a DP Transmitter
The DP Transmitter should be mounted with a manifold block as illustrated in the figure 1(a) below to allow for maintenance. Valves B and C are the isolation valves while valve A is an equalizing valve. Valve A is used along with valves B and C to zero the transmitter. In normal operation valve A…
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Instrumentation Sensors and Transducers – Multiple Choice Questions & Answers (MCQ4)
The Answers have been provided at the end of the Questions: Q1. Which of the following sensors is used to measure displacement? A. Thermistor B. LVDT C. Dall tube D. None of the above Q2. Which of the below listed sensors is used for temperature measurement? A. Strain gauge B. Thermistor C. Piezoelectric crystal D.…
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How Signal Processing Circuits are protected from high currents & voltages
Protection against high currents and voltages is a very important requirement for signal processing circuits. A high current can be protected against by the incorporation in the input line of a series resistor to limit the amount of current flowing to an acceptable level and a fuse to break if the current exceeds a safe…
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How RS-232, RS-422 and RS-485 Networks are applied in Instrumentation
RS-232 Presently, this standard is known as TIA-232C. These are point-to-point networks with a purpose of connecting only two devices. The signaling is single-ended (unbalanced) which implies that the respective voltage pulses are referenced to a common ground conductor and a single conductor is used to transfer data in each direction as illustrated in figure…
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Basic Features of Foundation Fieldbus (FF)
Foundation fieldbus (FF) and Profibus are the two most universal serial data bus formats that are used for interfacing between the central processor and smart devices in the process control system. The Foundation Fieldbus is mainly used in U.S. while Profibus format is primarily used in Europe. A serial data bus is a single pair…
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Features of Stepper Motors & How they are applied in Industrial Control
A stepper motor is a permanent magnet or variable reluctance DC motor that has the following characteristics: It is able to rotate in both directions It can move in precise angular increments It can sustain holding torque at zero speed Can be controlled with digital circuits Stepper motor moves in accurate angular increments, known as…
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How Servo Motors are used in Process Control
Servo motors are continuous motion mechanisms that use feedback signals to provide position and velocity control in a closed loop system. Servo motors can rotate to a given position be stopped and reversed. The angular position and speed can be precisely controlled by a servo loop, which uses feedback from the output to the input. …
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How to Tune the PID Controller
Before we discuss how to tune the PID controller, let’s look at some basic facts about PID Controller. Basic Facts about PID Controller Many control systems use a combinational of three types of control i.e. Proportional + Integral + Derivative (PID) control. The foundation of the system is the Proportional Control, adding Integral Control provides…
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4-20 mA Transmitters (2-wire, 3-wire and 4-wire Types)
Background of 4-20 mA Signal Transmission Initially signal transmission was dominated by pneumatics before the advent of 4-20 mA signal standard. The standard was 3-15 psi pneumatic signal where the 3 psi was the ‘live zero’ and 15 psi represented the 100 %. Any pressure below 3 psi was considered ‘dead zero’ and an alarm…