Tag: Industrial control
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Steam-heated Reboiler Control System
When steam-heated reboilers are used in distillation columns and the heating medium is steam, a flow control loop for the steam will typically be incorporated. The control valve can then be placed either in the steam or condensate line. Steam pressure compensation is always recommended in these cases, and the controls are illustrated in the…
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Basic Features of Sercos Automation Bus
Sercos is a short form for serial real-time communication system; a digital automation bus that interconnects motion controls, drives, I/O, sensors, and auxiliary devices such as cameras and weighing stations. Sercos is an open controller-to-intelligent digital device interface, designed for high-speed serial communication of standardized closed loop data in real time (RT). Sercos I and…
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How cycloconverter is used as a direct frequency converter
The cycloconverter provides direct ac to ac transformation with control over both the output voltage magnitude and output frequency. It employs phase-angle-controlled bridges to synthesize voltages. The most common form is the three-phase to three-phase converter illustrated below: Each output needs two three-phase thyristor bridges. One bridge is used to synthesize positive voltages at the…
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Industrial Process Temperature Control System
Let’s consider the industrial process control system shown below: The requirement is to control the temperature ϴ in the tank. The voltage r, obtained from a potentiometer, is calibrated in terms of the desired temperature ϴc. This voltage represents the input quantity to the feedback control system. The actual temperature ϴ, the output quantity, is…
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DC Motor Power Op-amp Speed Controller
Let’s consider the functional diagram below: The D/A converter outputs a voltage directly related to the potentiometer position. However, the D/A converter’s output current is limited and not enough to drive a motor. A power operational amplifier (op-amp) circuit, configured as a noninverting amplifier can drive the motor at the higher currents required. In effect,…
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Power MOSFET Motor Control
Because of the very high input gate resistance of MOSFETs, MOSFET’s fast switching speeds, and the ease at which they can be driven makes them ideal to interface with op-amps or standard logic gates. Nevertheless, care must be taken to ensure that the gate-source input voltage is correctly chosen because when using the MOSFET as…
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Basic Features of Power Semiconductor Controlled Drives
Power electronics deals with the applications of solid state electronics for the control and conversion of electric power. The conversion systems require switching power semiconductor devices on and off. The key components of an electric drive controlled by a power semiconductor converter are illustrated in the figure below: The converter regulates the flow of power…
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What are PLC-Based Water Treatment Plants?
Most of the water treatment plants in the previous decade were manually operated. However, they were automated to a certain degree using relays or electrical control panels but the system was not reliable and required a lot of space. In this modern era, water treatment facilities are automatically operated using PLC or Programmable Logic Controllers…
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Analog Proportional Controller
An analog controller typically employs op-amps to provide the necessary gain and signal processing. Let’s consider the flow control system below: In the system above, the controller’s function is to maintain the flow of a liquid through a pipe at 6 gallons/minute. This system consists of: The flow valve is operated with a signal…
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Toggle Switches
Toggle switches are available in various contact configurations. Each switch consists of one or more poles, where each pole is actually a separate switch. The switch contact configurations include: Single-pole/single-throw switch (SPST) This is the simplest switch. It has a single set of contacts that can either open or close. Its contact configuration is illustrated…