Tag: Industrial automation
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How to Connect Discrete Sensors to PLC Inputs
Discrete Sensor Outputs Basically sensor outputs can be categorized into two types: discrete also referred to discrete or logic and proportional also called analog. Discrete sensors supply a single logical output (1 or 0) e.g. a flow switch used to detect the fluid flow through a pipe whereas proportional/analog sensors provide an analog electronic…
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NAMUR NE 107 Standard for Modern Instrumentation Diagnostics
NAMUR NE 107 is a standard adhered to by manufacturers during the design and fabrication of instruments. NAMUR NE 107 provides status signals that communicate clear messages and remedies. These status signals or diagnostic codes are categorized into four standard icons and colors making it easier for users to comprehend them irrespective of the manufacturer…
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Valve Positioners: Function & Types
Basic Features of a Positioner Pneumatically operated valves depend on a positioner to take an input signal from the process controller and convert it to valve travel. In other words, a positioner is a motion control device made to actively compare the stem position against the control signal, adjusting the pressure to the actuator diaphragm…
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Input & Output Modules of a PLC – Types & Applications
The input/output modules act as the signal interface between the monitoring sensors and actuators, and the controller. Additional they provide electrical isolation, if needed, to convert the input signals into an electronic format appropriate for evaluation by the controller; the I/O modules provide the memory storage and format the output signals for displays and control…
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The IEEE-488 Instrumentation Bus (GPIB)
A bus in computer systems means a collection of unbroken signal lines that interconnect computer modules; these connections are usually made by taps on the lines. Examples of parallel bus architectures and protocols include: IBM PC bus (IBM PC/XT/AT), the Intel iSBX bus, the MicroVAX Q-bus, the Intel Multibus (IEEE-796 bus), the IEEE-488 instrumentation bus…
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Programmable Automation Controllers (PACs) – Features & Applications
What are Programmable Automation Controllers? Programmable automation controllers (PACs) are process controllers with an open configuration and possessing the enterprise integration power of a PC-based structure. In other words, PACs are industrial controllers that combine the functionality of a programmable logic controller (PLC) with the processing capability of a PC. Basic Features of Programmable Automation…
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The Role Played By Edge Computing in Manufacturing
Edge computing can be defined as a distributed computing framework that brings enterprise applications closer to data sources like local edge servers. In manufacturing, edge computing offers an effective processing and storage choice since intensive data handling and storage can be kept on the plant floor. Edge computing has developed, and plays an important role…
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How to Wire an Industrial Control Motor
Option 1: With a Toggle Switch Let’s consider a simple three-phase, 480V AC motor control circuit consisting of a contactor, overload block, control power transformer, power fuses or (you may use circuit breakers) and the associated components as illustrated in the figures below: The schematic diagram for the same circuit is shown below: The control…
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Basic Features of Cascade Control
A cascade control system typically consists of a primary or master controller that generates a control function that serves as the setpoint for a secondary or slave controller. That controller in turn utilizes the actuator to apply its control function directly to the secondary process. The secondary process then generates a secondary process variable that…
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How PLC Systems are Protected from Plant Voltages
Internally a PLC typically operates at 5 V dc. The external devices such as solenoids, limit switches, motor starters, etc. operate at voltages up to 110 V ac. The mixing of these voltages will cause irreparable damage to the PLC electronics. A less noticeable problem may occur from electrical noise introduced into the PLC from…