Tag: Industrial automation
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Basic Features of Numerical Control
Numerical control is a form of digital control that is employed on machine tools such as milling machines and lathes to automatically cut and shape the work-piece without a human operator. Each machine has its own set of axes or … Read more
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Process Control System Design for a Distillation Unit
The aim of a typical control system is to force a given set of process variables to act in some desired and prescribed way by either fulfilling some requirements of the time or frequency domain or achieving the best performances … Read more
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Limit Switches vs. Proximity Sensors
An object can be used to activate a switch directly, producing an ON or OFF signal to indicate the presence of that particular object, alternatively we can use the presence of a nearby object to activate a sensor giving a … Read more
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How AI and Machine Learning are Enhancing Electrical Control Processes
Electrical control processes form the backbone of industries, enabling seamless operations across sectors like manufacturing, managing machinery, energy distribution, complex production processes with precision, and transportation. However, traditional systems—based on fixed algorithms and limited automation—often struggle to meet modern demands … Read more
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How X-Y Tables are used in Position Control Applications
X-Y tables are utilized as components in many systems where reprogrammable position control is desired. The X-Y table is two servo-controlled linear actuators (often servomotors and ball screws) with their linear axes perpendicular to each other. Fig: X-Y table, … Read more
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Techniques used in Stopping DC Motors
Stopping of a motor is actually a form of speed control. Methods used to stop DC motors are in a way similar to speed control techniques. To stop a motor, you must accelerate in the direction opposite to that in … Read more
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Vision Sensors: Features, Concepts & Applications in Manufacturing
Vision Sensors A vision sensor is basically a TV camera connected to a computer, usually a PC. Special vision software analyzes the video image and makes specific recommendation to the work area. Vision systems require computing power to process thousands … Read more
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How Cascade Control System Enhances Dynamic Response to Load Changes
The major limitation of a conventional feedback control system is that the correction for disturbances does not start until the process output deviates from the setpoint. Feedforward control provides big improvements in processes with large time constraints or time delays. … Read more
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Basic Facts about 4-20 mA current loop in Process Instrumentation
The 4-20 mA current loop, like the one shown in the diagram below is a typical way of transmitting sensor information in most of industrial process monitoring applications. Figure 1.0: typical components used in a loop powered application. A sensor… Read more
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Single-Phase & Three-Phase Inverters: Function and Operation
What is the Purpose of Inverters? Whereas dc machines are controlled by varying the voltage and current, ac machines are often controlled by varying the voltage and frequency. One way of accomplishing this is by using inverters. The process of … Read more