Category: Process Plants Instrumentation
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How to Size a Control Valve
Control valve sizing refers to the procedure determining the correct size of a valve body. A valve sizing equation for incompressible fluids is given by: Which is the same as: Where Cv is the valve flow coefficient/valve capacity P1 = Upstream fluid pressure P2 = Downstream fluid pressure ρ = Mass density of fluid Q…
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Standard Process Signals for Industrial Instrumentation
Industrial measurement and control processes employ standard process signals that are used throughout all the industries. For instance, one of the most popular forms of signal transmission in modern industrial instrumentation systems is the 4-20 mA DC standard. The signal standards employed in industrial instrumentation are unique. Processes are referred to or measured as 0%…
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Instrumentation Systems Installation: Precautions to Take
Analog systems are normally based on low voltages and as a result, they are vulnerable to electrical noise. In most plants, a PLC may be controlling 415 V high power motors at 100 A, and at the same time, reading thermocouple signals of a few mA. Great care must therefore be taken to avoid interference…
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Basic Facts about 4-20 mA current loop in Process Instrumentation
The 4-20 mA current loop, like the one shown in the diagram below is a typical way of transmitting sensor information in most of industrial process monitoring applications. A sensor in this case is a device used to measure the physical parameters such as liquid flow rates, temperature, pressure, speed, and so on. The 4-20…
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How Capacitive Probes are Used to Measure Level
Capacitive probes can be used to measure the depth of liquids and solids. A rod, normally coated with PVC or PTFE, is inserted into the tank and the capacitance measured to the tank wall. The capacitance has two components C1 above the surface and C2 below the surface. As the level rises C1 will decrease…
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PFDs vs. P&IDs
Process Flow Diagrams (PFDs) defines the major elements of the process schematically i.e. the interconnections of process vessels, pipes and flow paths of process fluids. On the other hand, Piping and Instrument Diagrams (P&IDs) shows the layout of all relevant process vessels, pipes and machinery but with instruments superimposed on the diagram showing what gets…
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Process Instrumentation Diagnostics & Communication Interfaces
There are various technologies that are available that help plant automation personnel to obtain diagnostic data which inform the type of maintenance to be undertaken. For example, using Distributed Control System (DCS), PC software tools, or handheld communicators, plant automation professionals can diagnose the health of an instrumentation device while it is in the line.…
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How a Bubbler Device is used for Level Measurement
An often utilized technique of indirectly measuring a liquid level is to measure the hydrostatic pressure at the bottom of the container. The level can then be extrapolated from the pressure and the specific weight of the liquid. This is the principle that a bubbler device operation is based on. Pressure is commonly used as…
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Radar Level Transmitters: Operating Principle & Applications
Radar level transmitter basically employs electromagnetic waves to determine the fluid level in a tank. It converts level information into a 4-20 mA signal and transmits it to the controller; this signal may then be used in a measurement and control loop to control a process. The level is also displayed by an inbuilt display…
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Pneumatic Signal Transmission System
Signal transmission in process instrumentation and control systems is largely done via electrical transmission but there are a few areas where pneumatic transmission of signals is vital especially where electrical signals or sparks can ignite combustible materials for example in petroleum refineries. In pneumatic transmission systems, the measured quantity (pressure, level, temperature, and so…