Programmable Automation Controllers (PACs) – Features & Applications

What are Programmable Automation Controllers?

Programmable automation controllers (PACs) are process controllers with an open configuration and possessing the enterprise integration power of a PC-based structure. In other words, PACs are industrial controllers that combine the functionality of a programmable Read more

The Role Played By Edge Computing in Manufacturing

Edge computing can be defined as a distributed computing framework that brings enterprise applications closer to data sources like local edge servers. In manufacturing, edge computing offers an effective processing and storage choice since intensive data handling and storage can … Read more

How to Wire an Industrial Control Motor

Option 1: With a Toggle Switch

Let’s consider a simple three-phase, 480V AC motor control circuit consisting of a contactor, overload block, control power transformer, power fuses or (you may use circuit breakers) and the associated components as illustrated … Read more

How PLC Systems are Protected from Plant Voltages

Internally a PLC typically operates at 5 V dc. The external devices such as solenoids, limit switches, motor starters, etc. operate at voltages up to 110 V ac. The mixing of these voltages will cause irreparable damage to the PLC … Read more

Key Facts about RS-485 Industrial Network

RS-485 network is used in many industrial applications to gather data and control addressable motor drives, PLCs, cameras, time clocks, barcode scanners for process control and other factory automatic apparatus.

RS-485 devices can be connected to a computer … Read more

Industrial Motor Control Using Contactors

Motor contactors are large, high-current rated electromechanical relays. These are special relays in the sense that, they have heavy duty contacts that can handle the motor’s inrush current over many start and stop cycles. The contactor is actuated by … Read more

Key Requirements for Industrial Control Computers

A computer is often used as part of a control system. The input data is typically from the operator’s commands and signals from the plant (flows, pressure, temperatures, limit switches, etc.). The output data comes in form of … Read more

A Basic Introduction to Ladder Diagrams for PLC Programming

The ladder diagram which is a special type of wiring diagram consists of two power rails, which are placed vertically on each side of the diagram, and rungs, which are placed horizontally between the power rails. The power rails are … Read more

How Synchros are used as Position Transducers

Let’s consider the transformer in Figure 1.0 whose secondary winding can be rotated with the respect to the primary winding.

Synchro torque transmitter
Figure 1.0 Synchro torque transmitter

At an angle ϴ, the output voltage will be given by:

Vo = KV… Read more

Actuators as Automation Components

An actuator is normally controlled by the controller. The actuator, in turn, changes the output of an automated process. The actuator in an automated process may in actual fact be several actuators, each of which provides an output that … Read more